RM3090E _59 Vehicle Exterior _008792 WINDOW / GLASS _0050084 QUARTER WINDOW GLASS A

WINDOW / GLASS  QUARTER WINDOW GLASS  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

A bolt without a torque specification is shown in the standard bolt chart.

Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS



PROCEDURE

Hide 62720A 1.CLEAN QUARTER WINDOW ASSEMBLY LH

a.

Clean the outer circumference of the quarter window assembly with a non-residue solvent.

HINT:
·

Do not touch the quarter window assembly surface after cleaning it.


·

Be careful not to damage the quarter window assembly and clips.




Hide 62720A 2.INSTALL QUARTER WINDOW ASSEMBLY LH

E268603C01
1.969,1.854 2.198,2.063 true 2,0.74 2.229,0.948 true 1.75,2.333 2.083,2.333 2.083,2.333 2.167,2.25 false 2.958,0.063 3.271,0.26 0.313,0.198 10 *a 2.979,1.229 3.292,1.427 0.313,0.198 10 *b 1.833,0.646 2.146,0.844 0.313,0.198 10 *1 1.823,1.75 2.135,1.948 0.313,0.198 10 *1 1.563,2.26 1.875,2.458 0.313,0.198 10 *2 0.49,4.229 0.802,4.427 0.313,0.198 10 *1
*1 Primer M
*2 Adhesive
*a CORRECT
*b INCORRECT
V100155

Primer M


a.

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:
·

Allow the Primer M coating to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.




b.

Using a brush or sponge, apply Primer G to the contact surface of the new quarter window assembly.

E268604C01
3.698,1.438 3.698,1.188 true 5.885,3.021 5.885,2.771 false 5.927,1.385 5.844,1.188 false 5.927,1.375 6.021,1.167 false 1.031,2.802 1.031,2.552 true 3.635,1.469 3.948,1.625 0.313,0.156 10 *1 0.073,0.042 0.385,0.198 0.313,0.156 10 *A 5.833,3.042 6.146,3.198 0.313,0.156 10 *1 5.875,1.417 6.188,1.573 0.313,0.156 10 *1 1.698,1.156 2.01,1.313 0.313,0.156 10 A 1.646,1.552 1.958,1.708 0.313,0.156 10 A 1.5,2.156 1.813,2.313 0.313,0.156 10 C 1.594,2.563 1.906,2.719 0.313,0.156 10 C 0.844,2.177 1.156,2.333 0.313,0.156 10 B 0.479,2.281 0.792,2.438 0.313,0.156 10 B 2.938,0.24 3.302,0.396 0.365,0.156 10 A - A 5,0.26 5.365,0.417 0.365,0.156 10 B - B 5,1.875 5.365,2.031 0.365,0.156 10 C - C 0.969,2.833 1.281,2.99 0.313,0.156 10 *1 3.677,0.5 3.99,0.656 0.313,0.156 10 a 5.813,2.094 6.125,2.25 0.313,0.156 10 c 5.906,0.5 6.219,0.656 0.313,0.156 10 b
*A Back Side - -
*1 Adhesive Center Line - -
V100155

Primer G - -


HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.


NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.



Standard:
Area Specified Condition
a 11 mm (0.4331 in.)
b 24.9 mm (0.9803 in.)
c 13.4 mm (0.5276 in.)



c.

Apply adhesive to the quarter window assembly.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or Equivalent or equivalent


i.

Cut off the tip of the cartridge nozzle as shown in the illustration.

E268605C01
5.885,2.771 5.885,3 false 2.885,2.417 3.552,2.417 true 5.833,1.188 5.927,1.438 false 6,1.188 5.927,1.438 false 3.698,1.438 3.698,1.188 false 3.594,2.344 3.906,2.5 0.313,0.156 10 false *2 0.083,0.042 0.396,0.198 0.313,0.156 10 false *A 5.844,3.052 6.156,3.208 0.313,0.156 10 false *2 5.875,1.448 6.188,1.604 0.313,0.156 10 false *2 2.208,1.885 2.521,2.042 0.313,0.156 10 false A 2.167,2.281 2.479,2.438 0.313,0.156 10 false A 1.385,2.885 1.698,3.042 0.313,0.156 10 false B 1.021,3 1.333,3.156 0.313,0.156 10 false B 2.063,2.865 2.375,3.021 0.313,0.156 10 false C 2.146,3.313 2.458,3.469 0.313,0.156 10 false C 2.938,0.24 3.375,0.406 0.438,0.167 10 false A - A 4.979,0.24 5.417,0.406 0.438,0.167 10 false B - B 4.99,1.865 5.427,2.031 0.438,0.167 10 false C - C 6.135,0.552 6.448,0.708 0.313,0.156 10 false c 5.958,2.135 6.271,2.292 0.313,0.156 10 false d 0.552,1.188 0.865,1.344 0.313,0.156 10 false b 0.365,3.01 0.677,3.167 0.313,0.156 10 false a 0.323,3.625 0.635,3.781 0.313,0.156 10 false *1 0.74,3.375 1.052,3.531 0.313,0.156 10 false b 0.979,1.417 1.292,1.573 0.313,0.156 10 false a 3.646,1.469 3.958,1.625 0.313,0.156 10 false *2
*A Back Side - -
*1 Adhesive *2 Adhesive Center Line


Standard:
Area Specified Condition
a 8.0 mm (0.3150 in.)
b 12.0 mm (0.4724 in.)
c 5.9 mm (0.2323 in.)
d 2.4 mm (0.0945 in.)


HINT:

After cutting off the tip, use all adhesive within the time written in the table below.


Usage Time Frame:
Temperature Usage Time Frame
35°C (95°F) 15 minutes
20°C (68°F) 1 hour 40 minutes
5°C (41°F) 8 hours



ii.

Load the sealer gun with the cartridge.


iii.

Apply adhesive to the quarter window assembly as shown in the illustration.



d.

Install the quarter window assembly to the vehicle body.

i.

Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:
·

Allow the primer coating to dry for 3 minutes or more.

·

Check that the clips are attached to the body correctly.

·

Check the clearance between the body and glass.




ii.

Lightly press the front surface of the glass to ensure a close fit.


iii.
E268609C01
1,1.625 1.604,1.802 false 1.646,1.75 1.958,1.948 0.313,0.198 10 *1
*1 Adhesive


Using a scraper, remove any excess or protruding adhesive.

HINT:

Apply adhesive to the glass rim.


NOTICE:

Do not drive the vehicle within the time written in the table below.


Minimum Time:
Temperature Minimum Time Prior to Driving Vehicle
35°C (95°F) 1 hour 30 minutes
20°C (68°F) 5 hours
5°C (41°F) 24 hours




Hide 62720A 3.CHECK FOR LEAKS AND REPAIR

a.

Conduct a leak test after the adhesive has completely hardened.


b.

Seal any leaks with auto glass sealer.


Hide 58386 15.INSTALL REAR FLOOR FINISH PLATE (w/o Spare Tire, for Compact Spare Tire)

Hide 64309A 19.INSTALL PACKAGE TRAY TRIM POCKET SUB-ASSEMBLY (w/ Partition Net)